Most of today's airliners are powered by turbofans. Such engines have many components and we will focus on the components that are made using continuous fiber composites.
RTM and VARTM require the placement of dry fiber without excessive manual labor. Addcomposites's AFP-XS is the first AFP being used for placing cross-weaved fiber tapes with a hot-air gun.
Less material used during the manufacturing not only saves material cost but also impacts the recycling cost. material saving study on different shapes, tape widths and planning strategies.
Composites now forms 70% of modern aircrafts body. In the study we take spar cap as one of the example part and showcase the manufacturing process with resource estimation.